Clean & Clamp
The wire ends are cleaned on the machine’s motor grinder, aligned and placed in the copper jaws, then clamped with the toggle clamps. Correct alignment is the key to a strong weld.
Türkiye’s Welding Machine
Resistance butt welding machines for steel, stainless and brass wire from Ø0.6 mm to Ø30 mm. They join wire ends in seconds without filler material, and the built-in grinder keeps your line running.
Product Range
The SW series covers Ø0.6 mm fine wire to Ø30 mm thick wire, from bench-top units to industrial lines. Click a product to see its specifications and request a quote.
Specifications
Pick the right model for your wire diameter. SW-1 to SW-5 run on single-phase 220 V, SW-6 to SW-9 on two-phase 380 V.
All models run at 50 Hz. Contact us to choose the right model for stainless and alloy wire.
How It Works
In resistance butt welding the wire ends are pressed together between copper jaws while a high current flows through them. The resistance at the contact point heats it to a glow in seconds, and the two ends become one piece.
The wire ends are cleaned on the machine’s motor grinder, aligned and placed in the copper jaws, then clamped with the toggle clamps. Correct alignment is the key to a strong weld.
Choose the step for your wire diameter and press start. The isolated transformer drops the voltage to 1–5 V; the high current brings the ends to a glow while the spring-loaded jaw presses them together. No filler wire or gas needed.
The current switches off automatically when the weld is done. The wire cools in the jaws for a moment; if needed, the weld zone is annealed to remove brittleness.
The cooled wire is taken out and the burr is ground off on the motor grinder, leaving a smooth surface that passes through the die without snagging.
Round, square, rectangular, flat wire and tube profiles.
Non-conductive materials cannot be welded; cast iron turns doughy during welding.
Applications
Quickly rejoin broken or finished wire.
Continuous feed between coils.
Less downtime on wire feed lines.
Joining spring wire coils.
Joining wire on rolling and wire rod lines.
Woven and welded mesh lines.
About Us
With 25 years of experience, WeldMakine designs and builds wire butt welding and wire pointing machines entirely in-house. Our machines run every day on the lines of wire drawing, rolling, welding wire, nail and spring manufacturers in Türkiye and 10 other countries.
Every machine is weld- and pull-tested on real wire before shipping. We offer fast spare-part support for copper jaws, springs and consumables.
Contact
Tell us your wire material and diameter range, and we will recommend the best model.